Đồ án tốt nghiệp - Researching the manufacturing capability of moment-compliant soft SUPIMM

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Đồ án tốt nghiệp ngành Công nghệ chế tạo máy - Researching the manufacturing capability of moment-compliant soft structures using plastic injection molding method - Trường Đại học Sư phạm Kỹ thuật Thành phố Hồ Chí Minh (HCMUTE)

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Ministry of Education and Training
HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY
AND EDUCATION
¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯

F ACULTY OF INTERNATIONAL EDUCATION

GRADUATION THESIS

RESEARCHING THE MANUF ACTURING
CAPABILITY OF MOMENT-COMPLIANT SOF T
STRUCTURES USING PLASTIC INJ ECTION
MOLDING METHOD
Instructor: Ph.D. NGUYEN TRONG HIEU
Students: MAI DANG KHOA

ID: 19143086

NGUYEN ANH KHOA

ID: 19144087

MAI TRAN XUAN PHONG

ID: 19144073

Ho Chi Minh City, March 2024

Ministry of Education and Training
HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY
AND EDUCATION
¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯

F ACULTY OF INTERNATIONAL EDUCATION

GRADUATION THESIS

RESEARCHING THE MANUF ACTURING
CAPABILITY OF MOMENT-COMPLIANT SOF T
STRUCTURES USING PLASTIC INJ ECTION
MOLDING METHOD
Instructor: Ph.D. NGUYEN TRONG HIEU
Students: MAI DANG KHOA

19144086

NGUYEN ANH KHOA

19144087

MAI TRAN XUAN PHONG

19144073

Ho Chi Minh City, March 2024

HCMC UNIVERSITY OF
TECHNOLOGY AND EDUCATION
F aculty of International Education

THE SOCIALIST REPUBLIC OF VIETNAM
Independence – F reedom – Hapiness
o0o-Ho Chi Minh City, March 21, 2024

MISSION OF THE GRADUATION THESIS
Advisor: Ph.D. NGUYEN TRONG HIEU
Athor’s name: MAI DANG KHOA
ID: 19144086
NGUYEN ANH KHOA
ID: 19144087
MAI TRAN XUAN PHONG
ID: 19144073
1. Thesis ID: CTM-48
- Researching the manufacturing capability of moment-compliant soft structures
using plastic injection molding method.
2. Initial data, documents, and sources:
- Size and structure: Refer to previous studies.
- Injection mold specifications: According to the mold design curriculum and
injection molding machine specifications at the University of Technology and
Education.
3. The main content of the thesis:
- Overview of plastic injection molding technology.
- Overview of the moment-compliant soft musculature.
- Mold design for soft structures.
- Mold manufacturing, assembly and testing.
- Summarize results.
4. Expected outcomes or products:
- Product model.
- Project report.
5. Date of assignment for the thesis: 1/10/2023
6. Deadline for submitting the thesis:
7. Languages used: Report:
English

Vietnamese
Defense presentation:
English

Vietnamese
Head of Department

Head of Major

F aculty Advisor

(Signature, clearly stating
full name)

(Signature, clearly
stating full name)

(Signature, clearly stating
full name)

i

HCMC UNIVERSITY OF
TECHNOLOGY AND EDUCATION
F aculty of International Education

THE SOCIALIST
...

...
ode

process
Cutting

Revolution S Cutting

speed F

(rev/min)

depth t

(mm/min)
Rough milling Face mill
top surface

HHS ø40

Finishing

Face mill

milling top

HHS ø40

(mm)

976

2180

0,2

877

2983

0,1

987

2154

0,2

surface

Rough milling

End mill ø25

sides surface

98

Manufacturing process of ejector plate
Rough 1: Milling bottom surface, 2 sides surface and machining holes
Table 4.15: Manufacturing of ejector plate in rough 1

Manufacturing

Tools

Cutting mode

process
Cutting

Revolution S Cutting

speed F

(rev/min)

(mm/min)
Rough milling Face mill
bottom surface

HHS ø40

Finishing

Face mill

depth t
(mm)

976

2180

0,2

877

2983

0,1

milling bottom HHS ø40
surface

99

Rough milling End mill
sides surface

976

2180

0,2

30

348

-

5

81

0.3

HHS ø25

Drilling holes Drill bit
ø9

HHS ø9

Counterboring

Bore tool

holes ø14

100

Rough 2: Milling top surface and another side surfaces
Table 4.16:Manufacturing of ejector plate in rough 2
Manufacturing

Tools

Cutting mode

process
Cutting

Revolution S

Cutting

speed F

(rev/min)

depth t

(mm/min)
Rough

milling Face mill

bottom surface

HHS ø40

Finishing

Face mill

milling bottom

HHS ø40

(mm)

976

2180

0,2

877

2983

0,1

976

2180

0,2

surface

Rough milling

End mill

sides surface

HHS ø25

101

Manufacturing process of bottom plate
Rough 1: Milling bottom surface, 2 sides surface and machining holes
Table 4.17: Manufacturing of bottom plate in rough 1

Manufacturing Tools

Cutting mode

process
Cutting

Revolution Cutting

speed F

S

depth t

(mm/min) (rev/min)
Rough milling Face mill

(mm)

976

2180

0,2

877

2983

0,1

976

2180

0,2

bottom surface HHS ø40
Finishing

Face mill

milling

HHS ø40

bottom
surface

Rough milling End mill
sides surface

HHS ø25

102

Drilling hole

Drill bit

ø13

HHS ø13

Drilling hole

Drill bit

ø26

HHS ø26

Milling hole

End mill

ø50

HHS ø25

30

348

-

58

252

-

976

2180

0,2

103

Drilling hole

Drill bit

ø14

HHS ø14

Counterboring Bore tool

58

252

-

5

81

0.3

holes ø14

104

Rough 2: Milling top surface and another sides
Table 4.18: Manufacturing of bottom plate in rough 2
Manufacturing

Tools

Cutting mode

process

Rough milling Face mill
top surface

HHS ø40

Finishing top

Face mill

surface

HHS ø40

Rough milling

End mill

sides surface

HHS ø25

Cutting

Revolution Cutting

speed F

S

depth t

(mm/min)

(rev/min)

(mm)

976

2180

0,2

877

2983

0,1

976

2180

0,2

105